Warp knitting technology performed on Flat knitting machine
Linear flatbed knitting machines are used for creating
warp knitted garments. It contains two-needle slabs, both for two-layered cloth
material on each side. For manufacturing the circular fabric, both the edges of
the garment gets joined. Then it is getting knitted on each slab of the
machine.
Since it's troublesome
to produce warp-knit structures on knitting machines, therefore, warp knitting
technology has become ineffective in the knitting machine market.
These knitting machines
use different types of motions for creating stitches, which are as following:
· By changing movement
of the needles on the vertical side for creating and casting off the stitches
· Move the yarns from
the front to the opposite of the needles or vice versa
· For forming the overlaps and underlaps, shogging
movement just parallel to the level containing the needles
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Working of a flatbed
warp- knitting machine:
The method begins when
the needles are present at their upper-level position with the front loops
available around their stem.
(1) In step 1, threads
move front to the end from the backside to the front of the needles.
(2) Then it goes on the
overlapping stage. In step 2, the yarn performs a sideways movement from one
needle to the other to get placed under the fastener of the needle. These
threads then get rotated to the rear of the needle.
(3) In step 3, the
needles start moving in the downwards direction.
(4) In step 4, it
involves the closing of the hooks when the needle goes down. Previous cycle
loops present under the needle hooks eventually reach the top of the needles.
Then, the yarn gets pulled down through the tension of the fabric. This phase
is known as the underlap stage.
(5) In stage 5, the
needles arise again, and the threads move in an upward and downward direction.
(6) The yarn present in
the hooks prompts the fasteners to get opened. Then the thread goes down from
the needles to forming the new loops.
Underlap Phase:
· In this phase, needles
are in a downward direction.
· It gets starts from
the point where the last stitch stops off and then thread goes towards the new
position. The yarn finally reaches towards its destination target needle.
· The final position of
the thread placed at such a point where the target needle must arise at the
beginning of the yarn.
· The needle should be
present at a suitable height for enabling the thread to cross under the needle
latch.
Overlap Phase:
· This stage starts when
the needle arrived in an upward position.
· In this phase, the
yarn gets covered around only on a single needle. The thread gets placed under
the latch of the needle. The yarn must present sufficiently near the stem for
ensuring that the needle picks it up on its downward direction.
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